The use of welded aluminum frames in concrete wall systems is becoming popular in the construction and architecture industry. Incorporating the welded aluminum frame into construction projects such as residential properties and commercial buildings offers several benefits.
They have lightweight materials and are easy to install and disassemble. Most importantly, the welded aluminum frame helps improve the building’s engineering construction and efficiency.
Table of Contents
- Easy-to-Install Frame
- Minimizes Errors and Rework
- Flexible and Adaptable Materials
- Corrosion Resistant Properties
- Excellent Damage Management
- Robust Security Features
- Needs Minimal Maintenance
- Perfectly Conceals Vital Components
- Provides Quick Access to Vital Components
- Helps Enhances Aesthetics
- How to Install a Welded Aluminum Frame Within Concrete Wall Systems
- Tips for Maintaining Welded Aluminum Frames to Ensure Long-term Durability
Everyone loves easy-to-install materials such as welded aluminum frames. These easy-to-install frames help loosen up the project’s tight schedules to expedite construction and prevent unwanted delays.
Minimizes Errors and Rework
The simpler the installation process and the clearer the instruction is, the easier for the construction team to install it, reducing the risk of critical errors. Through this, you are preventing the need for time-consuming and costly rework.
Flexible and Adaptable Materials
Aluminum is malleable and ductile. It means you can effortlessly form, bend, and shape it while maintaining its structural integrity. Its adaptability also lets you cut, drill, and weld on-site. Because of these characteristics, aluminum frames are widely used in the construction industry as you can easily adjust their length and design to fit the building’s needs.
Corrosion Resistant Properties
Like other construction materials, the welded aluminum frame is also prone to severe sun exposure and weather conditions. But with its corrosion-resistance properties, it enables it to withstand damaging elements, allowing you to save money from extensive maintenance or replacement.
Excellent Damage Management
Another advantage of a welded aluminum frame is its modular nature, which means you can cut, divide, assemble, and interchange the units in standardized sizes and configurations without requiring extensive work.
Robust Security Features
Most welded aluminum frames have exceptional lock and latch mechanisms that protect the restricted areas within the concrete wall system.
Needs Minimal Maintenance
Welded aluminum frames have a low coefficient of thermal expansion, preventing them from warping easily. With this feature, you can guarantee that the structure keeps its shape and dimensions over time in a moderate temperature setting, which makes it perfect for different industries such as construction, manufacturing, and transportation.
Perfectly Conceals Vital Components
Building designs must have seamless architectural flow. Minimize disruptions that may affect the design’s visual impact as much as possible.
Access doors and panels such as the BA-MW welded aluminum frame are the perfect construction material to hide switches, cables, wires, and HVAC systems to disrupt the interior design’s aesthetics.
Provides Quick Access to Vital Components
Homes require a non-stop energy supply for occupants to stay comfortable all day. The same goes for commercial buildings, but aside from comfort, electricity is also vital to ensure the HVAC systems work well, which is important in keeping the ideal temperature that any processes and tools need to function. Thus, the repair and maintenance team must have quick access to these components, especially during downtime.
Installing access doors provides quick access to these vital components through easy entry and quick opening mechanisms, allowing authorized staff to work immediately with the defective parts.
Helps Enhances Aesthetics
In business, having an office with a consistent and flawless visual appeal is important as it can create a healthy and positive company image, improve the employees’ mood and morale, and create a positive work environment.
The access door’s paintable panel and frame help minimize any disruption to establish a more professional image and positive impressions on clients, which are important in building connections with potential clients.
How to Install a Welded Aluminum Frame Within Concrete Wall Systems
Installing the welded aluminum frame within concrete wall systems requires careful consideration to ensure it meets local building codes and specific safety requirements. Here’s a quick step-by-step guide that will walk you through the process.
Step 1 – Prepare the tools and materials.
• Pencil or chalk
• Measuring tape
• Welded aluminum frame
• Installation instruction that comes with the kit
• Diamond blade circular saw or angle grinder
• Masonry drill
• Steel anchors
Step 2. Measure and Mark the Opening
This step only applies if the wall has no opening. Mark the installation surface with a tape measure and a pen or chalk. Ensure you get the exact frame dimensions, as the wall’s marking must be accurate to prevent water or air leaks.
Step 3: Score the Outline
When scoring the outline with a diamond blade circular saw or angle grinder, you need to ensure that you are cutting it in a straight line. These shallow cuts will serve as your guide in completely cutting the concrete.
Step 4. Cut the Concrete
Once you score the mark, make deeper cuts following the line. Ensure that the stakes are clean and precise.
There are various ways to cut the concrete quickly, but remember that you need to cut it as precisely as possible when you remove the concrete.
Step 5: Break and Remove the Concrete
Be careful when breaking up the concrete. If the installation surface is thick, use a masonry drill to create holes along the scored lines. They will serve as access points for breaking and removing the concrete to make the frame’s opening.
Step 6. Clean up the Area
Before installing the frame, ensure that the area is clean and free of debris that may cause instability in the frame.
Step 7. Install the Frame
Pre-fabricated welded aluminum frames are easy to install. Since the structure is ready, you install it directly into the opening. Check the installation guide for additional information.
Step 8. Secure the Frame
One important material that comes with the kit is a steel anchor, which you need to screw the frame into the wall. Ensure that all the steel anchors provide sufficient support and a stable structure.
Tips for Maintaining Welded Aluminum Frames to Ensure Long-term Durability
Like other construction materials, the functionality of the welded aluminum frame is paramount. You must follow the manufacturer’s guide on properly and regularly cleaning them to keep them looking good, ensure their durability, and prevent any potential repairs and damages.
Regularly inspect the frame for corrosion and wear and tear. If you see any significant scratches or damages, take immediate action to protect it from possible deterioration.
Welded aluminum frames within concrete wall systems offer various benefits. Its strength and durable materials help prevent corrosion and damage, enhancing its longevity in concealing and protecting the building’s vital components installed behind the walls.
These cost-effective construction materials are perfectly suited to different applications—whether in construction, architecture, or the interior design industry—and with proper maintenance, you can guarantee their structural integrity.